Avoid assembly errors through visual inspection

VERSAGUIDE is a system for support and control during PCBassembly or mounting work. It helps to avoid assembly errors and at the same time saves costs fortime-consuming reworking.

Ersa VERSAGUIDE

PRO/ULTRA - large expansion stageErsa VERSAGUIDE

VERSAGUIDE PRO is the major expansion stage of ELITE and helps with the placement of electronic assemblies through 100% control. By saving rework, reducing complaints or training non-specialist employees, the added value remains on site. VERSAGUIDE PRO works with a high-resolution camera with lens and lighting panel. With a working distance of 1,200 mm between the camera and the placement level, it is possible to work as usual without any restrictions.

Once the component has been mounted, VERSAGUIDE PRO checks in just a few seconds whether it is the right component and whether it has been installed correctly. Individual features of the component such as position, color, contour or dimensions are decisive. The inspection is carried out in the 640 x 480 mm camera field of view.

VERSAGUIDE ELITE - offline workstation

The criteria to be checked are set and monitored using image recognition software, and features such as character strings, patterns, colors and textures are reliably detected. Individual components or assembly instructions can be imported as images and made available. VERSAGUIDE ELITE guides the user through the work steps and provides immediate feedback. Only when everything is correct does the next step follow. Log data is saved for each work step, and the serial number can also be stored via a barcode scanner.

VERSAGUIDE ELITE can be set up as a stand-alone camera system for existing workplace concepts. Or Ersa can supply the complete VERSAGUIDE workstation as required and with additional accessories such as accumulation roller conveyor, barcode scanner and lifting unit.

VERSAGUIDE PRO/ULTRAErsa Automation

Technical Data

Working distance:
1200 mmUser management

Functions + advantages

Functions:

  • Component recognition
  • Read codes
  • Contour check
  • Assistance

 

Advantages:

  • Reliable polarity detection
  • Code pipeline to the soldering machine
  • Process interlock

PRO/ULTRA inline workstation

Scope of delivery:

  • Image processing computer
  • Industrial camera 18 MP
  • Illumination panel 1,200 x 800 mm
  • Initial program creation
  • Mouse and keyboard incl. holder
  • Work table, manually height-adjustable
  • Lens 12 mm
  • Digital I/O module
  • Monitor incl. holder and cable
  • Power strip
  • Structure and lighting

Options (inline)

  • Electric table height adjustment

  • Support bar with storage boxes

  • User management (1, 2, unlimited)

  • Codes (+OCR)

  • Shelves tiltable

  • Swivel arm left/right

  • Programs (5, 15, unlimited)

  • Tolerances for BV (small tolerances, unlimited)